UK engineers developing a novel propulsion system say their technology has passed another key milestone.
The Sabre air-breathing rocket engine is designed to drive space planes to orbit and take airliners around the world in just a few hours.
To work, it needs to manage very high temperature airflows, and the team at Reaction Engines Ltd has developed a heat-exchanger for the purpose.
This key element has just demonstrated an impressive level of performance.
It has shown the ability to handle the simulated conditions of flying at more than three times the speed of sound.
It did this by successfully quenching a 420C stream of gases in less than 1/20th of a second.
That would mean rapidly dumping the energy in a 1,000-degree airflow.
“In this most recent experiment, we’ve near-instantaneously transferred 1.5 Megawatts of heat energy – the equivalent of 1,000 homes’ worth of heat energy.”
The testing was conducted at a dedicated facility at the Colorado Air and Space Port in the US.
Sabre can be thought of as a cross between a jet engine and a rocket engine.
At slow speeds and at low altitude, it would behave like a jet, burning its fuel in a stream of air scooped from the atmosphere.
But the concept brings with it an immense heat challenge.
The faster the flow of air into the engine’s intake during the high-speed ascent, the higher the temperature.
And the heat would rise still further once the flow was slowed and compressed prior to entering the combustion chambers.
Such conditions would ordinarily melt the insides of the engine.
Now, the company has flipped the set-up, putting the jet engine from an old F-4 Phantom fighter-bomber in front of the pre-cooler to drive hot gases directly across the piping array.
The completed Colorado experiment replicates the thermal conditions corresponding to flight at Mach 3.3, the record-breaking speed at which the American SR-71 Blackbird spy plane used to operate. Importantly, though, the pre-cooler took out all the heat.
The Colorado tests continue. Meanwhile, back in England, REL is progressing towards a demonstration of the core part of the engine, expected to get under way next year.
This core combustion section recently passed its preliminary design review under the eye of propulsion experts at the European Space Agency. Esa has been brought in by the UK government to act as a technical auditor on the project.
The Oxfordshire company is developing Sabre with the support of BAE Systems, Rolls-Royce and Boeing. All are keen to see the many years of refinement on the engine concept finally come to fruition.